500tph Stone Crushing Plant

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500tph Stone Crushing Plant: A pinnacle in stone crushing technology. This high-capacity plant is meticulously engineered to crush and process large stones into essential aggregates or sand, vital for mining, quarrying, and construction industries. Equipped with powerful jaw crushers, efficient cone crushers, advanced sand making machines, dependable vibrating screens, and robust belt conveyors, it ensures maximum efficiency and productivity.

Description

Configuration

The main equipment of this crushing plant is a PE1000x1200 jaw crusher C140 Jaw crusher and two sets of HP300 cone crushers.

Equipment configuration Hopper LC3000X4000, Vibrating feeder ZSW1300X4900,Vibrating feeder GZG125-4,Vibrating feeder GZG120-4,PE1000X1200 or C140 Jaw Crusher, Cone Crusher DG500,Cone Crusher HP300, 4YK2470 Vibrating Screen, and belt conveyor
Raw materials This stone plant can crush more than 120 kinds of ore materials such as Feldspar, limestone, granite, basalt, Riverstone, and rocks.
Feed Size 900mm
Capacity 500t/h
Finished product 40 mm and down
Design requirements 1. The required production capacity

2. The type, hardness, and abrasiveness grade of the crushed material

3. the maximum size of the feed

4. The size of the desired final fraction

The HP300 cone crusher itself has a certain processing capacity range, usually between 120-445 t/h. However, the specific processing capacity will be affected by many factors such as material hardness, humidity, particle size, and feeding method.

In order to achieve a production capacity of 500 t/h, in addition to two HP300 cone crushers, it is also necessary to be equipped with suitable feeding equipment (such as vibrating feeder), screening equipment (such as a vibrating screen), and conveying equipment. The selection and configuration of these equipment need to be based on specific production needs.

The design of the process flow is critical to achieving throughput. It is necessary to ensure the smooth flow of materials on the production line to avoid problems such as blockage and shutdown. At the same time, the crushing and screening levels and parameters need to be reasonably set based on material characteristics and product requirements.

The normal operation and maintenance of equipment are equally important to achieve production capacity. Equipment needs to be inspected, maintained, and maintained regularly to detect and solve problems in a timely manner to ensure the stability and reliability of the equipment.

 

Introduction

A complete stone crusher plant is an integrated system that includes a series of machinery and equipment designed to crush and process large stones into smaller, usable aggregates or sand, used widely in mining, quarrying, construction, highways, railways, and other infrastructure projects. Typically, such a plant constitutes an entire production line with various equipment like jaw crushers, cone crushers, sand making machines, vibrating screens, and belt conveyors.

Applications

  • Construction Industry: Ideal for producing high-quality aggregates for concrete, road construction, and other building materials.
  • Mining Operations: Suitable for processing a wide variety of ores and minerals, enhancing the efficiency and productivity of mining activities.
  • Infrastructure Projects: Provides reliable and consistent stone products for large-scale infrastructure projects such as highways, bridges, and railways.

 


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